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Amada Miyachi Blog

Stent and tube cutting technology for next generation production needs

Posted by Geoff Shannon on Tue, Mar 15, 2016 @ 12:30 PM

The stent and tube cutting technology coming on the market today is miles ahead of what we’ve been working with for years – and that’s music to the ears of many, especially in the medical device industry. Stent and hypo tube cutting has been around for some time, but as demand continues to grow for these types of devices, cut quality and production rates are more important than ever to meet the demand and make the necessary return on investment.

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Topics: laser tube cutting, stent cutting

Laser marking: use laser markers to mark your parts and verify your process

Posted by Mark Boyle on Tue, Feb 09, 2016 @ 12:30 PM

Production floors can be hectic places with high demands and a need for 100 percent accuracy. One common way of systemizing process flow is to use production routers or travelers with barcodes. This technique ensures that the proper steps are followed to produce the part. It can also be used to insert quality checks at key points and to identify bottlenecks.

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Topics: laser marking

Laser welding modes: conduction, transition, & keyhole welding

Posted by Geoff Shannon on Tue, Jan 19, 2016 @ 12:30 PM

The laser is a high energy density process that provides a unique welding capability – maximum penetration with minimal heat input. There are three basic weld modes, which correspond to the level of peak power density contained within the focus spot size: conduction mode, transition keyhole mode, and penetration or keyhole mode. Figure 1 is a graphic illustration of the three weld modes.

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Topics: laser welding, laser welding modes, keyhole welding

Laser safety: a few reminders

Posted by Geoff Shannon on Tue, Dec 08, 2015 @ 12:30 PM

I have written before about laser safety but two topics come up again and again, so I thought it would be useful to review them.  Namely: 

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Topics: laser safety

Battery welding: using lasers for tab welding applications

Posted by Geoff Shannon on Wed, Nov 18, 2015 @ 12:30 PM

We’ve covered a variety of battery welding related topics in this blog space - not surprising, given the importance of batteries in today’s world. This post, however, will narrow the discussion down to laser welding the tabs to the terminals for a battery pack.

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Topics: laser welding

Avoid these pitfalls when moving to a laser welding process

Posted by Geoff Shannon on Thu, Oct 08, 2015 @ 12:30 PM

We often get customers asking us about moving an existing welding procoess to laser welding so they can take advantage of the laser’s great benefits.  I'd like to take a minute to review a few of the potential pitfalls of moving to laser welding, so you might avoid them and make YOUR transition as smooth as possible.

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Topics: laser welding

Plastic welding with lasers - making it work for you

Posted by Geoff Shannon on Tue, Oct 06, 2015 @ 12:30 PM

Lasers are effective tools for plastic welding, even for clear plastics.  The key to success is material selection: it must be a thermoplastic, meaning that it becomes soft or plastic when heated, hardens on cooling, and that process may be repeated.

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Topics: laser welding

Inside the laser solutions for e-cigarette manufacturing 

Posted by Mark Boyle on Tue, Sep 08, 2015 @ 12:30 PM

The e-cigarette industry is evolving rapidly. When e-cigs first came on the market, production rates and volumes were low – the earliest e-cig manufacturing lines had a production goal of about 30-50 e-cigs per minute. As demand for e-cigs has increased, manufacturers have been pushing production volumes dramatically – production goals of 300 or more e-cigs per minute are now being required. As production rates increase, new technologies are needed to support a robust manufacturing process that can keep up with the growing volumes while maximizing yield and reducing scrap.

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E-cigarette manufacturing: the best joining technology for production

Posted by Mark Boyle on Tue, Sep 01, 2015 @ 12:30 PM

Manufacturers of electronic cigarettes (e-cigs) are gearing up to meet the huge spike in demand for their product. A key challenge of increasing e-cig manufacturing line volume is welding the atomizer - a heating element comprised of a thin wire wrapped around a wick – to the terminals. Welding solutions have been evolving rapidly. Here’s a look at some of our early investigations helping manufacturers determine which welding technology is best to meet this demand.

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Medical device manufacturing – get part functionality with high yield

Posted by Barbara Kuntz on Mon, Jul 27, 2015 @ 11:37 AM

Who doesn’t want to have their cake and eat it too? Or, in the case of medical device manufacturing, get a tremendous amount of part functionality with high yield?

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Topics: medical device manufacturing

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